下面是资料中的一点点,
1 Foreword前言………………………………………………......1
1.1 This instruction manual………………………………………….………….…1
1.2 Directives, standards, laws……………………………………….………...…1
1.3 Formatting ……………………………………………………….…….………...1
1.4 Abbreviations……………………………………………………..…….........….2
2 Safety ……………………………………………………….….8
2.1 Basic safety requirements………………………………………….…...……..8
2.2 Organization of safety instructions…………………………………………..8
2.3 Operation, maintenance and troubleshooting ………………...……….…11
2.4 Handling cleaning agents, solvents, inks and varnishes…………….....13
2.5 Handling anti-freezing agents………….. ……………………….……….....14
2.6 Handling hot air / IR dryer slide-in units ……………………….….……....15
2.7 Working with compressed air ………………………………………............16
2.8 Proper use ………………………………………………………..…….……….16
2.9 Term of warranty ………………………………………….…………………...16
3 General information about the drying process……….…17
4 Description …………………………………….……………...19
4.1 Function …………………………………………………………….……………19
4.2 Versions ……………………………………………………………………........19
4.2.1 DryStar 2000 combination / Coating CAN CD 74 air – cooled version…...20
4.2.2 DryStar 2000 combination / Coating CAN CD 74 water – cooled version..20
4.3 Control panels ……………………………………………………………….….20
4.3.1 DryStar 2000 combination CAN CD 74………………………….……..............20
4.3.2 DryStar 2000 Coating CAN CD 74………………………….……......................21
5 Main components……………………..………………………22
5.1 View of all main components ……………………………….…………....…22
5.2 Dryer cabinet, air – cooled …………………………………………….…… 24
5.2.1 DryStar 2000 combination CAN CD 74………………………….……..............24
5.2.2 DryStar 2000 Coating CAN CD 74………………………….…….....................25
5.3 Dryer cabinet,water– cooled ………………………………………………. 26
5.3.1 DryStar 2000 combination CAN CD 74………………………….…….............26
5.3.2 DryStar 2000 Coating CAN CD 74………………………….…….....................27
5.4 Distributor module………. ………………………………………………..… 28
5.4.1 DryStar 2000 combination CAN CD 74………………………….……............28
5.4.2 DryStar 2000 Coating CAN CD 74………………………….……....................29
5.5 Dryer slide – in unit 1 and dryer slide – in unit 2 …………….…….…. 30
5.6 Dryer slide – in unit 1.1 ………………………………………………………34
5.6.1 Suction slide - in unit 1.1 ………………………………………………………….34
5.6.1 Flange plate for dryer slide - in unit 1.1 …………………………………..… .35
5.7 Dryer slide – in unit 3 …………………………………………………………36
5.7.1 Cooling air slide - in unit ……………………………………………………….….36
5.7.1 Flange plate for dryer slide - in unit 3 ……………………………………...… .37
6 Operation ……………………………………………………..38
6.1 Controls ……………………………………………………………………..…38
6.2 Switching on the DryStar 2000 combination / Coating CAN CD 74….40
6.3 Switching off the DryStar 2000 combination / Coating CAN CD 74….40
6.4 CP2000 Center …………………………………………………………….…41
6.5 Potentiometers on the slide- in units………………………………….…42
6.6 Recommended setting values…………………………………………….44
6.6.1 Applications, DryStar 2000 combination CAN CD 74……………………..44
6.6.2 Applications, DryStar 2000 Coating CAN CD 74…………………….……..47
7 Maintenance ………………………………………………….51
7.1 Maintenance tasks ………………………………………………………..….52
7.2 Dryer cabinet……………………………………………………………….….53
7.2.1 Checking the air and water supply…………..…………………………........53
7.2.2 Checking the pressure in the cooling circuit and filling with water …….54
7.2.3 Checking anti-freezing agent/replacing cooling liquid……………............56
7.2.4 Cleaning/replacing the air filters……………………………………………….58
7.2.5 Cleaning the protective grids…………………………………….…………….59
7.2.6 Cleaning the heat exchanger (DryStar 2000 combination CAN CD 74)....60
7.2.7 Cleaning the heat exchanger (DryStar 2000 Coating CAN CD 74)............61
7.3 Dryer slide - in units……………………………………………………......62
7.3.1 Removing and cleaning the side-in unit…………..………………….........64
7.3.2 Checking the IR radiators and reflectors ……………………………. ……..65
7.3.3 Checking the honeycomb element ………………………..…………............66
7.4 Delivery……………………………………………………………………….…67
7.4.1 Checking the pile surface temperature sensor………………………..........67
7.4.2 Checking the pressure hose of the pile surface temperature sensor…...68
7.4.3 Checking the dryer section………..………………………..…………..............69
8 Troubleshooting ………………………………………… ….70
9 Specifications ……….……………………………………….77
9.1 General data …………………………………………………..…………..….77
9.1.1 DryStar 2000 combination CAN CD 74…..…..…………………………........77
9.1.2 DryStar 2000 Coating CAN CD 74…..…..…………………………................78
9.2 Dryer cabinet……………………………………………………………….….79
9.2.1 DryStar 2000 combination CAN CD 74…..…..………………………….........79
9.2.2 DryStar 2000 Coating CAN CD 74…..…..…………………………................80
9.3 Exhaust air hood(optional)……………………………………………….….81
9.4 Dryer slide-in units 1-3………………………………………………………..82
9.5 Dryer slide-in unit 1.1(suction slide-in unit)………………………………82
9.6 Ambient conditions …………………………………………………………..83
9.7 Maximum short circuit current ……………………………………………..83
9.8 Cooling liquid quantities of the internal cooling circuits………………83
9.9 Cooling circuit (water-cooled version only)……………………………...…84
9.9.1 DryStar 2000 combination CAN CD 74…..…..……………………………........84
9.9.2 DryStar 2000 Coating CAN CD 74…..…..…………………………...................85
10 Spare parts list……….………………………………………86
10.1 General ……………………………………………………………………...…86
10.2 Dryer cabinet……………………………………………………………….….86
10.3 IR/hot air slide-in unit …………………………………………………….87
10.4 Cooling circuit (water-cooled version only)……………..……………….87
10.5 Distributor module ………………………………………………..……....87
1 Foreword
1.1 This instruction manual………..
……supports you in thte operation, maintenance observed when
Designing and building the DryStar 2000 combination CAN CD 74.
1.2 Directives, standards, laws
The following directives, laws and rules were observed when
Designing and building the DryStar 2000 combination CAN CD 74:
Dir 98/37 EEC Machinery Directive
Dir 73/23 EEC Low-Volatage Dirctive
DIN EN ISO 12100-1 Machine Safety (DIN EN 292-1)
DIN EN 60204 Electrical Equipment for Machinery
DIN EN 418 EMERGENCY-OFF
BGV A3 Electrical systems and equipment
1.3 Formatting
Numbers used to identify components in figures of in the legends are displayed as follows: 1 2 3 (text)
Operational steps are displayed as follows: 1 2 3 (text)
第 1 页
1.4 Abbreviations
AC Alternating current
A.S Drive side
BMK Electrical equipment mark
B.S. Operator’s side
CAN Controller Area Network
DC Direct current
ELR Electronic load relay
IR Infrared
KL Cooling air
LED Light emitting diode
LSP Phase-to-phase voltage
PLC Programmable controller
RGP Printed circuit board
STA Interface adapter
UV Ultraviolet
ZSG Central control uni
Fig Figure
HL HOT AIR
I/O Input/output作者: 哥不是狼 时间: 2011-11-9 13:23
2 Safety
2.1 Basic safety requirements
Personnel in charge of assembling, operating and maintaining the unit and its
Components must have read and understood this manual, in particular the Safety chapter.
In-house training programs that take the technical qualifications of the relevant person into consideration may be provided if necessary.
2.2 Organization of safety instructions
This manual has three categories of instructions, which are explained in the following. Each category is assigned a symbol(pictogram) with a specific meaning to clarify individual instructions. Pictograms may also appear on stickers affixed to the unit.
Level 1 safety instruction(warning)
This safety instruction draws attention to situations that could present a particular danger. Failure to heed warnings can result in serious injury. In extreme cases, this can result in a life-threatening situation. Failure to heed warnings can also result in damage to machines and additional equipment.
Associated pictograms with signal words:
Warning - <danger from electrical>
Warning - <general danger>
Warning – explosive substances!
Warning – hot surface!
Warning – revolving chain gripper systems!
Example
Warning – revolving chain gripper systems!
Chain gripper systems can cause fatal injury if they start running while maintenance
Work is being performed on the delivery.
Perform maintenance work on the delivery only when the printing press is switched off and secured against unintentional reactivation.
Safety
Level 2 safety instruction (caution)
This safety instruction draws attention to situations that could present a particular danger.
Failure to heed warnings can result in damage to machines and additional equipment.
Associated pictogram with signal word:
Caution - <brief description of the danger>
Example
Caution – IR radiators are pressure sensitive and easily soiled.
IR radiators can be irreparably damaged by even slight application of pressure.
Please be particularly careful when performing any work on the IR radiators.
Dirt and grease deposits on the IR radiators can cause irreparable damage.
Please wear protective gloves for all work.
Level 3 Safety instruction (general note)
This note offers additional information and tips on operating the unit.
Associated pictogram with signal word:
Note
Example:
Note
Please contact Heidelberg Service immediately if you detect any damage to the hosing.
2.3 Operation, maintenance and troubleshooting
Please refrain from all methods or procedures which:
endanger the health and safety of the user or third parties,
are detrimental to this or other units,
impair the safety of the unit or its ability to function;
do not comply with the safety instructions.
2.4 Handling cleaning agents, solvents, inks and varnishes
2.5 Handling anti-freezing agents
2.6 Handling hot air / IR dryer slide-in units
2.7 Working with compressed air
2.8 Proper use
2.9 Term of warranty作者: 哥不是狼 时间: 2011-11-9 13:24